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Print this pageCREMA System in Argentina

The CREMAs
Probably the most important milestone in the history of Bank-financed road projects in Argentina has been the financial support provided by the Institution to introduce and implement the The National Directorate of Roads of Argentina (DNV) new type performance-based maintenance contracts, comprising both rehabilitation and routine maintenance, and labeled “CREMA” (Contrato de Recuperacion y Mantenimiento). The contracts require the contractor to rehabilitate and then maintain a network of roads over a period of five years for a lump sum amount. They further specify required road service outputs, and use incentive-based payments to ensure the quality of the works. Rehabilitation and maintenance indicators are kept to the minimum and are easy to monitor and measure: indeed, throughout the contract period, rehabilitation works must meet or exceed the minimum thickness of overlay and must comply with the maximum level of roughness, rut depth, cracking, or raveling; regular monthly visual inspections of maintenance activities focus on a few essential items (about 10) in ensuring compliance with the specifications: no potholes or unsealed cracks, no excessive rutting, good condition maintained on shoulders, culverts and drains, guardrails, vertical and horizontal signs, as well as on the road side environment.

Origin of the CREMA
DNV devised the CREMA in 1996-97, in reaction to several factors: (i) delays accumulated in the implementation of the Sixth Bank-financed Highway Project, stemming from problems with counterpart funds that became critical with the onset of the macroeconomic crisis in 1995, and which affected all Bank projects in Argentina; but also from lack of stocks of government-prepared detailed engineering projects, ready to bid; (ii) as a result of DNV’s retrenchment process, the increasing lack of DNV personnel in the provinces available for supervising and measuring the vast quantities of activities generally involved in the more traditional maintenance contracts and also for monitoring performance standards using inputs indicators; (iii) the frequent cost overruns that resulted from inadequate designs and led to the necessity to increase activities included in the original Bill of Quantities, compounded by the time-consuming efforts wasted in analyzing and justifying a large number of claims and in seeking for additional budget allocations before finally drawing up contracts amendments; (iv) the perceived need to focus more on customers’ satisfaction, seeking to identify outcomes, products and services that road users expect to be delivered, and to monitor and pay for those services on the basis of customer-based performance indicators; (v) the need to shift greater responsibility to Contractors throughout the entire contract period in order to stimulate and profit from their innovative capacity, all this in line with the government drive for a stronger role of the private sector in the management and finance of infrastructure; and finally (vi) to make better use of and accelerate disbursements of available Bank’s funds.

The First Generation of CREMAs
The CREMA program was to be implemented in two phases. The first phase starting in 1996-97 involved a network totaling about 11,000 km, covering about 55% of the non-concessioned national paved network. In 1996, that network had only 17% of i t s length in good condition, 42% in fair condition, and 41% in critical to poor condition. Traffic volumes generally ranged from 250 to 2,500 vehicles per day, with an average value of about 800 vehicles. Following international competitive bidding, 60 contracts were let in 1997, covering sub-networks with individual lengths ranging from about 100 km to 300 km, and averaging about 180 km. The contracts were awarded to mostly local contractors for a total of US$ 642 million, each contract amounting to about US$ lomillion, equivalent to US$ 11,000 per kilometer a year. Overall, and during the first year of execution and as required under the contract, a length of about 4,500 km were rehabilitated, Le. about 40% of the total, the rehabilitation solution being generally a thin asphalt concrete overlay, 3.5 to 4 cm thick, corresponding to the minimum solution that would yield a positive Net Present Value or a minimum Internal Rate of Return of 12%. The rehabilitation costs represented generally between 75 and 80% of the total contract amount, the remaining 20% covering routine maintenance costs over the 5-year period. For that first generation of CREMAs, the payment schedule was designed so as to avoid the risk of the contractors leaving unattended maintenance activities once the rehabilitation phase was completed. As such, contractors received only about 50 to 60% of the total contract amount when the rehabilitation works have been completed, normally at the end of the first year, while remaining payments were scheduled to be made in 48 equal monthly amounts.

Outcome for Phase 1 CREMA Contracts
The first phase was mostly completed by the end of 2002, although maintenance activities were extended for a year, pending the decision to initiate a second round of bidding. That first phase was successful in many respects:

The requirement made to contractors to carry out detailed engineering designs before initiating the works, has minimized delays in project implementation, and Bank’s funds were disbursed rapidly;

By requiring also contractors to perform their own quality control, the system has cut down substantially the government’s supervision costs;

The lump-sum contracts practically eliminated cost overruns; the only cost increases have been due to force majeure events (mostly related to El Nino) and have not exceeded 3% of the total contract price;

By making the long-term payment obligation legally biding on the government, the CREMA has deterred the Treasury from failing to provide funding for road maintenance; and experience during implementation showed that at time of fiscal constraints, (in 1998 and 1999 and at the end of 2001) the budget process respected the CREMA contracts and funds were allocated to them in priority, as if they were considered as non-discretionary expenditures;

The performance indicators have been simple enough to apply and monitor by a much-reduced inspection team consisting generally of one Engineer and one laboratory technician, and the desired results have been obtained;

The system has fostered innovation in the programming and execution of works, since payments are tied to outcomes and not to rigid specifications on materials standards or workmanship;

The contractor’s obligation to maintain the roads over a five-year period has reduced the risk of unsatisfactory quality in the rehabilitation and subsequent maintenance works. Indeed, the CREMA program has substantially improved the condition of the network, increasing the share of roads in good to fair condition from 59% to 94% and reducing the proportion of roads in critical to poor condition ' from 41% to 6%. In addition, measurements made at the end of 2002 and beginning of 2003, indicate that because of the high standard of maintenance, the evolution of roughness or deterioration on the network has been slower, by about 20%, compared to what was anticipated from recognized deterioration models such as the HDM.

The road safety issue has been dealt with (23% of total cost for road safety features) and safety conditions should have improved, compared to other traditional methods of maintenance and contracting: the severe penalty system selected has primarily focused on this issue as most of the performance indicators are directly linked to safety problems and penalties for noncompliance have been set at very high levels; for example, a pothole left unrepaired beyond the authorized time limit would cost the contractor US$ 400 a day until it i s patched; an edge break of more than 3 cm between the pavement and the shoulders would cost him US$ 500 per week, and a debris on the surface of the pavement would result in a fine of US$ 200 a day until it is removed;

In terms of cost efficiency, the system has proven superior to the conventional admeasurement type of contracts. First of all, ex post economic evaluation of the first generation of CREMAs showed that the rehabilitation and maintenance funding yields an economic rate of return of 60%, at a 12% cost of capital; secondly, the contracts will reduce the need for capital investments by nearly 30% in the future; thirdly, the competition during bidding and the fact that only one of the 60 contracts has had to be canceled because of the contractor's financial difficulties, suggest that these contracts are financially attractive to the private sector; finally, comparing the unit costs of the rehabilitation works of the CREMAS to those achieved in the more conventional ad-measurement contracts, such as the ones used in the Provincial Roads Project, shows that the long-term performance-based system is, overall, more cost efficient: taking an average thickness of asphalt overlay of 3.5 to 4 cm similar to what was placed on the network of the CREMA Phase 1, experience shows that for the CREMAs the rehabilitation cost was about US$ 66,000 per km, versus US$ 59,000 per km obtained under the Provincial Road Project Le., a cost difference of only 12%. However, the CREMA costs include: (i) detailed engineering and quality control costs which under conventional contracting are in the order of 10 to 15 % of the total cost of the works and such costs are borne by the highway agency; (ii) CREMA contracts, because of the penalties applied for non-compliance have guaranteed that by the end of the contract all the roads are in excellent condition, therefore reducing the future needs of road rehabilitation compared to works done under conventional contracting; (iii) CREMA contracts include also and in addition to the overlay works, a number of mandatory improvements such as bridge repairs, upgrade of intersections, safety features, that are usually not contemplated in conventional rehabilitation contracting. The following graph shows for a wide range of rehabilitation solutions the comparison of unit costs between the CREMA system and the more conventional ad-measurement type of contracts, such as the Provincial Roads Project and the Buenos Aires Infrastructure Program . Over the normal range of solutions Le. between 3 cm and 6 cm of asphalt concrete overlay, the CREMA appears to be, on average, 16 to 20 percent more costly than the conventional method of contracting but that difference i s greatly outweighed by the many additional features incorporated in the CREMAs, the costs of which would normally be borne by the highway agency.

CREMA contacts include:
(i) Detailed Engineering Design;
(ii) Mandatory Contractor's Own Quality Control/Supervision;
(iii) Risks of Penalties for Noncompliance of Specifications;
(iv) A Number of Mandatory Safety Improvements Features;
(v) Traffic and Axle Load Control;
(vi) Contractor's Site Attendance during 5 years;
(vii) No compensation for eventual adverse site conditions;
(viii) Strict compliance with Environmental Management Plan; and
(ix) Wider road width on national (13 m) than on provincial (10m).

 

The Second Generation of CREMAs
With the continued assistance of the World Bank, the Directorate of National Highways has started to implement a second phase of CREMAs aiming at rehabilitating and maintaining another 8,200 km of the paved non concessioned national network that had not been included in the first phase, at a total cost of about US$550 million. The most significant differences between the first and second generation of CREMAs can be summarized as follows:

The network under consideration for the second phase is in somewhat worst condition than the network of CREMA 1 : the average roughness of the first network was about 3.6 IRI before implementing the CREMA and had about 40% of its length in critical to poor condition, while the network under phase I1 has a mean roughness of nearly 4 IRI before work execution, with a proportion of roads in critical to bad condition of about 50%. Because of that, the proportion of roads to be rehabilitated in the near future has increased to about 65 to70%, much higher than the 40% indicated above for the CREMA phase 1;

The rehabilitation solutions used for the second generation of CREMAs is much closer to the optimum strategy recommended by the HDM model, corresponding to an average thickness of asphalt overlay of about 5 cm, with a higher unit cost per km, nearly US$15,000 per year;

The period during which rehabilitation works are to be executed has been increased from 12 to18 months and sometimes to 24 months;

The payment mechanism has been changed: The contractors now receives full payment for the rehabilitation works as they proceed during the first 18 to 24 months; and adjustments for inflation are made throughout the contract period, on a monthly basis;

The scope of mandatory works to be executed, in addition to the overlay operations, has been increased, essentially to improve road safety conditions, such as the inclusion in the contract of mandatory horizontal marking, improvements at critical intersections, and enhancement of guardrails features;

Finally, damage to roads caused by vehicle overloading is being more aggressively addressed, by asking contractors to provide and operate devices for measuring axle loads on site and to report any excess load problems to the highway authority.


Sources

  1. World Bank. 2005. “Project Appraisal Document on a Proposed Loan in the Amount of USD 150 million to the Argentine Republic for a Provincial Road Infrastructure Project.” Washington, D.C. May 12, 2005. Contact person: Maria Marcela Silva, msilva@worldbank.org.
    Available at: http://www-wds.worldbank.org/servlet/WDS_IBank_Servlet?pcont=details&eid=000012009_20050606123632

  2. “Penalties for non-compliance with mandatory requirements”. Provided by G. Liautaud, former WB Task Team Leader (TTL) for Argentina, March 2005.

  3. Please see Argentina's Contract Documents


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